Internal Bundle Cleaning Robot – Idrobox 3Combo

Idrobox 3Combo

Internal Bundle Cleaning Robot Idrobox 3combo is a new modular design of the Idrobox, allows to connect 2 or 3 or 4 “Idrobox” into one “Idrobox 3combo” in order to operate with several lances at same time, with synchronized drive and variable speed of the frame.

Internal Bundle Cleaning Robot Idrobox 3combo FRAME STD + CONTROL PANEL

Set including: complete pneumatic frame with air motors + air hoses and special top bracket for shell flange, positioning guiding box, 3-way remote control panel with integrated UHP safety button and complete air treatment station, air hoses, manual.

FRAME STD :

  • Working area: 1500 mm x 1500 mm
  • Speed up to : 0.1 m / s
  • Pneumatic motors max. air consumption: 1200 l/min.
  • Material: Aluminum, stainless steel
  • Ultra lightweight;
  • Safe & mobility & stability by adjustable legs with wheels;
  • Improved stability by special joint in the upper part of the frame;
  • Easy to install by one worker;
  • The modular design allows the extension of the working area;
  • Fine tuning of the lance through the variable speed of the frame with fast & slow modes;
  • Wide range of options eg. video surveillance;
  • Corrosion resistance with anodized aluminium profiles & stainless steel components.

CONTROL PANEL :

  • E-STOP button integrated with safety system of UHP unit directly;
  • A 5/3-way valves based control;
  • Adjustable speed;
  • Meets all safety standards & EU Directives;

Internal Bundle Cleaning Robot – Idrobox

Internal Bundle Cleaning Robot “IDROBOX”

The IdroBox by Idrojet S.r.l. – Italy is a pneumatic flex-lance internal bundle cleaning robot for Heat Exchangers, which is an powerful support for all companies providing cleaning of heat exchangers, among others, for heat and power plants and petrochemical factories.
Thanks to its ultralight design the safety and comfort of the operator are increased as well as efficiency.

Performance of the cleaning process is increased up to 4 times compared to manual works, what leads to significant costs savings of the cleaning process.
The IdroBox by Idrojet S.r.l. – Italy allows to work with different outside diameters of flex lances without any additional tools and exchanging elements.
The IdroBox by Idrojet S.r.l.  Italy, keeps adjustable, constant speed of cleaning for the whole length of tube. Despite the small size and the weight of the device, the operator can use optional balancer to improve comfort of cleaning heat exchangers.
The modular design of the IdroBox by Idrojet S.r.l.  Italy, allows to connect a few ones into one IdroBox Combo and operate several lances at the same time with the synchronized drive.

Main features:

  • Able to use different outside flex-lance diameter without changing any elements from 8 mm to 15 mm;
  • Ultra light weight only 9 kg;
  • Air treatment station with 2 mt air hose;
  • Protection rear hose
  • Always included in the price : tools + accessories + flight case.

Standard scope of delivery includes wide range of accessories:

  • IdroBox unit,
  • Air Treatment station with air hose 2m,
  • Stainless Steel Guiding tube ID 26mm, 400 mm length,
  • Protection rear hose 400 mm,
  • Specially designed flight case,
  • 5 sets of FIP cones, stop-ends, hose catchers for different diameter of flex-lances,
  • Tools,
  • Additional high friction belt,
  • Manual.

IDROBOX COMBO

VIDEOS

[embedyt]https://www.youtube.com/watch?v=stZKfqLT-g4&t[/embedyt]
[embedyt] http://www.youtube.com/watch?v=o1eiqyG-TZk[/embedyt]

FX 2/3 – Dual Flex Lances Internal Tube Cleaner

Internal Tube Cleaner

Autojet FX 2/3 is a flexible semi-automatic blasting water system hydraulically operated, designed for the horizontal and vertical cleaning of the tubes of heat exchangers, by removing oils and mineral, using the water pressure up to 1400 atm (20,000 psi).

Very easy to use, just put the lance gun against the exchanger tube and operate the trigger, operator has no need to touch the flexible lance, which delivers the water at high pressure, he is completely protected from damage caused by high pressure jets.

“FX 2/3” is fitted with two standard lances of 12 mt. (39,3 feet) and 5 or 6 mm. bore.

Longer and langer diameter lances can be supplied to special order. A wide variety of nozzles may be used and optionally “Autojet FX 2/3” can be supplied with 3 flexlances.

TECHNICAL DATA FX 2/3 – DUAL FLEX LANCES INTERNAL TUBE CLEANER

MEASURE
Lenght900 mm
Width720 mm
Height260 mm
Weight87 kg
Lance working stroke1200 cm / 39.3 feet
Lance O. diameter9.4 / 11.6 mm
Lance I. diameter5/6 mm
Flow x lance45/60 lt
Lance speed07/1.5 mt/sec
Air motorParker
Cilindrate22 cc
Max water pressure8 Bar

FX2 AIR – Dual Flex Lances Internal Tube Cleaner

Internal Tube Cleaner FX2 AIR

The new Dual-Flex-Lances Internal Tube Cleaner Robot is designed to clean all types of tubes having an internal diameter of between 6 and 14 mms.
The FX2 is able to remove built-up oils and minerals through the use of water pressure jets upto to 1400 atm (20,000 psi) in the simplest of ways.
The machine is a single light unit consisting of an air motor and the machine itself, which is remotely controlled.

The operator will only hold the lances gun against the heat exchangers tubes (2 at a time) and actuate the trigger. The flex-lances which deliver the high pressure water jets will move out from inside the machine and insert in the tubes of the bundle.
There is absolutely no need for the operator to touch the flexible lances and more than this, the machine can be used for both horizontal and vertical cleaning of two tubes at any one time.

Once the operator finishes the operation and retracts the flex-lances inside the machine, he will then position the lances gun to another two tubes.
If one of the flex-lances inside the lances gun meets a blocked tube, a particular patented system will stop both flex-lances; this in order to avoid differences of exit lengths of flex-lances out from the machine. Above all, if this happens, when the operator actuates the trigger on the flex-lances gun and they are inserted in the tubes, a particular system enables the two flex-lances to commence the operation again from the same starting position.

The FX2 Air is fitted with two lances of 12 mts. Length, but adjustable to the desired working length depending on length of bundle tubes. Diameters of hoses could be supplied at the clients request together with a large variety of nozzles.

TECHNICAL DATA FX2 AIR – DUAL FLEX LANCES INTERNAL TUBE CLEANER

MEASURE
Lenght900 mm
Width720 mm
Height260 mm
Weight87 kg
Lance working stroke1200 cm / 39.3 feet
Lance O. diameter9.4 / 11.6 mm
Lance I. diameter5/6 mm
Flow x lance45/60 lt
Lance speed07/1.5 mt/sec
Air motorParker
Cilindrate22 cc
Max water pressure8 Bar

External Bundle Cleaning Robot E 930 Series 2015

The external bundle cleaning robot mod. E 930 Series 2015  it’s perfect to solve the heat exchangers external cleaning job.
The water jet lances, up to 1400 bars (20,000 psi) of max working pressure, has a vertical working range of 185 cm. and an horizontal working range of 900 cm. which enables it to move closer to the bundle and to be tilted by 90 degrees.
The bundle can also be rotated from the control hut, inside the cabin, by means of a hydraulic rollers system.Hydraulic power unit with vibration mounting on the frame Oil cut-off valve. Oil compatible wheels for easy relocation on the job site. Control hut with adjustable seat, opening window wind-shield wiper, tools compartment.

TECHNICAL DATA EXTERNAL BUNDLE CLEANING ROBOT E-930 Series 2015

MEASURE
Lenght9080 mm
Width920 mm
Weight2000 kg
Cabin hut height1830 mm
Column height (at working)2700 mm
Number of nozzle1/5
Flow x nozzle70 lt
Water pressuretill 1400 Bar /20000 PSI
Jet lance horizontal travel9000 mm
Jet lance vertical travel1850 mm
Jet lance cross travel90 degrees
ENGINE
TypeSilent-pack Hatz Diesel mod.1D81C
Number of cylinders1
Cubic capacity667 cc
R.P.M.3000
Horse power10 KW
Cooling systemair
Oil tank140 lt
Oli cooling systemair

Heat Exchangers Cleaning Autojet SI 930/5

IDROJET s.r.l. has introduced on the first january of 2009 a new heat exchanger multilances internal cleaning robot mod.AUTOJET SI 930/5 on scissor-lift.

This tube bundle cleaning machine is designed to clean all kind of heat exchangers internal tubes with a maximum of 5 rigid lances an a cleaning site or “insitu” , thanks to a scissor.lift that it is able to lift this machine till 6 mt. high, and spray high pressure water jets moving both horizontal and vertical up to 1400 bar (20000 psi) maxi working pressure.
All movements driven by hydraulic motor and fed by diesel silent-pack power unit that can be operated by both a radio wireless control box or by a wire remote control box.
Optional : New “Stop & Go” system fully electronic lances waterjet cleaning.

TECHNICAL DATA HEAT EXCHANGERS CLEANING ROBOT SI 930/5

MEASURE
Lenght10600 mm
Width2500 mm
Height2700 mm
Weight3000 kg
Number of nozzle1/5
Flow70 lt/min
Water pressure Maxtill 1400 Bar / 20000 PSI
Jet lance horizontal travel9300 mm
Jet lance vertical travel1880 mm
Jet lance cross travel1550 mm

Internal Bundle Cleaning Robot – I 930/5

The internal cleaning robot mod. Autojet I 930-5 series 2015 is designed to clean all types and kinds of heat exchangers internal tubes. This robot works with a maximum of 5 rigid lances, which spray high pressure water, moving both in horizontally and vertically, up to 1400 bars (20,000 psi) max working pressure. Its movements are driven by hydraulic motors fed by diesel power unit, so that the machine can be manoeuvred from the control hutinside the cabin, therefore reducing the operator risks and the contact to remove the dirt.In the fully automated version all of the functions have been programmed into the memory of a small computer.

In the fully automated version of Internal Bundle Cleaning Robot – I 930/5, all function have been programmed into the memory of a small computer. The memory of this Robot, already programmed for standard types of heat exchangers, has the capacity to expand to include many other types, notably shortening the operation time.

TECHNICAL DATA INTERNAL BUNDLE CLEANING ROBOT – I 930/5

Measures
Lenght1060 mm
Width2500 mm
Height2700 mm
Weight3000 Kg
Lance working stroke9300 mm
Cross travel1550 mm
Up stroke1880 mm
Number of lances1/5
Lance diameter10/12 mm
Flow x lance70 lt
Lance speed1/1.5 m/sec
Force of thurst1000 Kg
Water pressure Bartill 1000
Hydraulic Power Unit
Lenght1350 mm
Width900 mm
Height1150 mm
Weight250 Kg
Engine
Modelsilent-pack Hatz Diesel Mod. 2L40C
Number of cylinders2
Cubic capacity1716
Width(without arch.)1000 mm./ 40 Inches
R.P.M.3000
Horse power24.3 kw
Cooling systemair
Hydraulic gear pump15/25
Maximum bundle weight10000 Kg./ 22046 Ibs
Oil Tank140
Oil cooling systemair

External Bundle Cleaning Robot – E 930 XL

The new totally reinforced external bundle cleaning robot mod. E 930 XL has been designed to solve the heat exchangers external cleaning job.
The water jet lances, up to 2800 bars (40,000 psi) of max working pressure, has a vertical working range of 185 cm. and an
horizontal working range of 900 cm. which enables it to move closer to the bundle and to be tilted by 90 degrees.
The bundle can also be rotated from the control hut, inside the cabin, by means of a hydraulic rollers system.

  •  Hydraulic power unit with vibration mounting on the frame;
  •  Oil cut-off valve;
  •  Oil compatible wheels for easy relocation on the job site;
  •  Control hut with adjustable seat, opening window, windshield
    wiper, tools compartment;

TECHNICAL DATA EXTERNAL BUNDLE CLEANING ROBOT E-930XL

MEASURE
Lenght9080 mm
Width920 mm
Weight2000 kg
Cabin hut height1830 mm
Column height (at working)2700 mm
Number of nozzle1/5
Flow x nozzle70 lt
Water pressuretill 2800 Bar/40000 PSI
Jet lance horizontal travel9000 mm
Jet lance vertical travel1850 mm
Jet lance cross travel90 degrees
ENGINE
TypeSilent-pack Hatz Diesel mod.1D81C
Number of cylinders1
Cubic capacity667 cc
R.P.M.3000
Horse power10 KW
Cooling systemair
Oil tank140 lt
Oli cooling systemair

Video

[embedyt] http://www.youtube.com/watch?v=_qBPQRdAlbo[/embedyt]