Internal Bundle Cleaning Robot – Idrobox 3Combo

Idrobox 3Combo

Internal Bundle Cleaning Robot Idrobox 3combo is a new modular design of the Idrobox, allows to connect 2 or 3 or 4 “Idrobox” into one “Idrobox 3combo” in order to operate with several lances at same time, with synchronized drive and variable speed of the frame.

Internal Bundle Cleaning Robot Idrobox 3combo FRAME STD + CONTROL PANEL

Set including: complete pneumatic frame with air motors + air hoses and special top bracket for shell flange, positioning guiding box, 3-way remote control panel with integrated UHP safety button and complete air treatment station, air hoses, manual.

FRAME STD :

  • Working area: 1500 mm x 1500 mm
  • Speed up to : 0.1 m / s
  • Pneumatic motors max. air consumption: 1200 l/min.
  • Material: Aluminum, stainless steel
  • Ultra lightweight;
  • Safe & mobility & stability by adjustable legs with wheels;
  • Improved stability by special joint in the upper part of the frame;
  • Easy to install by one worker;
  • The modular design allows the extension of the working area;
  • Fine tuning of the lance through the variable speed of the frame with fast & slow modes;
  • Wide range of options eg. video surveillance;
  • Corrosion resistance with anodized aluminium profiles & stainless steel components.

CONTROL PANEL :

  • E-STOP button integrated with safety system of UHP unit directly;
  • A 5/3-way valves based control;
  • Adjustable speed;
  • Meets all safety standards & EU Directives;

Internal Bundle Cleaning Robot – Idrobox

Internal Bundle Cleaning Robot “IDROBOX”

The IdroBox by Idrojet S.r.l. – Italy is a pneumatic flex-lance internal bundle cleaning robot for Heat Exchangers, which is an powerful support for all companies providing cleaning of heat exchangers, among others, for heat and power plants and petrochemical factories.
Thanks to its ultralight design the safety and comfort of the operator are increased as well as efficiency.

Performance of the cleaning process is increased up to 4 times compared to manual works, what leads to significant costs savings of the cleaning process.
The IdroBox by Idrojet S.r.l. – Italy allows to work with different outside diameters of flex lances without any additional tools and exchanging elements.
The IdroBox by Idrojet S.r.l.  Italy, keeps adjustable, constant speed of cleaning for the whole length of tube. Despite the small size and the weight of the device, the operator can use optional balancer to improve comfort of cleaning heat exchangers.
The modular design of the IdroBox by Idrojet S.r.l.  Italy, allows to connect a few ones into one IdroBox Combo and operate several lances at the same time with the synchronized drive.

Main features:

  • Able to use different outside flex-lance diameter without changing any elements from 8 mm to 15 mm;
  • Ultra light weight only 9 kg;
  • Air treatment station with 2 mt air hose;
  • Protection rear hose
  • Always included in the price : tools + accessories + flight case.

Standard scope of delivery includes wide range of accessories:

  • IdroBox unit,
  • Air Treatment station with air hose 2m,
  • Stainless Steel Guiding tube ID 26mm, 400 mm length,
  • Protection rear hose 400 mm,
  • Specially designed flight case,
  • 5 sets of FIP cones, stop-ends, hose catchers for different diameter of flex-lances,
  • Tools,
  • Additional high friction belt,
  • Manual.

IDROBOX COMBO

VIDEOS

[embedyt]https://www.youtube.com/watch?v=stZKfqLT-g4&t[/embedyt]
[embedyt] http://www.youtube.com/watch?v=o1eiqyG-TZk[/embedyt]

FX2 AIR – Dual Flex Lances Internal Tube Cleaner

Internal Tube Cleaner FX2 AIR

The new Dual-Flex-Lances Internal Tube Cleaner Robot is designed to clean all types of tubes having an internal diameter of between 6 and 14 mms.
The FX2 is able to remove built-up oils and minerals through the use of water pressure jets upto to 1400 atm (20,000 psi) in the simplest of ways.
The machine is a single light unit consisting of an air motor and the machine itself, which is remotely controlled.

The operator will only hold the lances gun against the heat exchangers tubes (2 at a time) and actuate the trigger. The flex-lances which deliver the high pressure water jets will move out from inside the machine and insert in the tubes of the bundle.
There is absolutely no need for the operator to touch the flexible lances and more than this, the machine can be used for both horizontal and vertical cleaning of two tubes at any one time.

Once the operator finishes the operation and retracts the flex-lances inside the machine, he will then position the lances gun to another two tubes.
If one of the flex-lances inside the lances gun meets a blocked tube, a particular patented system will stop both flex-lances; this in order to avoid differences of exit lengths of flex-lances out from the machine. Above all, if this happens, when the operator actuates the trigger on the flex-lances gun and they are inserted in the tubes, a particular system enables the two flex-lances to commence the operation again from the same starting position.

The FX2 Air is fitted with two lances of 12 mts. Length, but adjustable to the desired working length depending on length of bundle tubes. Diameters of hoses could be supplied at the clients request together with a large variety of nozzles.

TECHNICAL DATA FX2 AIR – DUAL FLEX LANCES INTERNAL TUBE CLEANER

MEASURE
Lenght900 mm
Width720 mm
Height260 mm
Weight87 kg
Lance working stroke1200 cm / 39.3 feet
Lance O. diameter9.4 / 11.6 mm
Lance I. diameter5/6 mm
Flow x lance45/60 lt
Lance speed07/1.5 mt/sec
Air motorParker
Cilindrate22 cc
Max water pressure8 Bar

External Bundle Cleaning Robot E 930 Series 2015

The external bundle cleaning robot mod. E 930 Series 2015  it’s perfect to solve the heat exchangers external cleaning job.
The water jet lances, up to 1400 bars (20,000 psi) of max working pressure, has a vertical working range of 185 cm. and an horizontal working range of 900 cm. which enables it to move closer to the bundle and to be tilted by 90 degrees.
The bundle can also be rotated from the control hut, inside the cabin, by means of a hydraulic rollers system.Hydraulic power unit with vibration mounting on the frame Oil cut-off valve. Oil compatible wheels for easy relocation on the job site. Control hut with adjustable seat, opening window wind-shield wiper, tools compartment.

TECHNICAL DATA EXTERNAL BUNDLE CLEANING ROBOT E-930 Series 2015

MEASURE
Lenght9080 mm
Width920 mm
Weight2000 kg
Cabin hut height1830 mm
Column height (at working)2700 mm
Number of nozzle1/5
Flow x nozzle70 lt
Water pressuretill 1400 Bar /20000 PSI
Jet lance horizontal travel9000 mm
Jet lance vertical travel1850 mm
Jet lance cross travel90 degrees
ENGINE
TypeSilent-pack Hatz Diesel mod.1D81C
Number of cylinders1
Cubic capacity667 cc
R.P.M.3000
Horse power10 KW
Cooling systemair
Oil tank140 lt
Oli cooling systemair

Heat Exchangers Cleaning Autojet SI 930/5

IDROJET s.r.l. has introduced on the first january of 2009 a new heat exchanger multilances internal cleaning robot mod.AUTOJET SI 930/5 on scissor-lift.

This tube bundle cleaning machine is designed to clean all kind of heat exchangers internal tubes with a maximum of 5 rigid lances an a cleaning site or “insitu” , thanks to a scissor.lift that it is able to lift this machine till 6 mt. high, and spray high pressure water jets moving both horizontal and vertical up to 1400 bar (20000 psi) maxi working pressure.
All movements driven by hydraulic motor and fed by diesel silent-pack power unit that can be operated by both a radio wireless control box or by a wire remote control box.
Optional : New “Stop & Go” system fully electronic lances waterjet cleaning.

TECHNICAL DATA HEAT EXCHANGERS CLEANING ROBOT SI 930/5

MEASURE
Lenght10600 mm
Width2500 mm
Height2700 mm
Weight3000 kg
Number of nozzle1/5
Flow70 lt/min
Water pressure Maxtill 1400 Bar / 20000 PSI
Jet lance horizontal travel9300 mm
Jet lance vertical travel1880 mm
Jet lance cross travel1550 mm

Internal Bundle Cleaning Robot – I 930/5

The internal cleaning robot mod. Autojet I 930-5 series 2015 is designed to clean all types and kinds of heat exchangers internal tubes. This robot works with a maximum of 5 rigid lances, which spray high pressure water, moving both in horizontally and vertically, up to 1400 bars (20,000 psi) max working pressure. Its movements are driven by hydraulic motors fed by diesel power unit, so that the machine can be manoeuvred from the control hutinside the cabin, therefore reducing the operator risks and the contact to remove the dirt.In the fully automated version all of the functions have been programmed into the memory of a small computer.

In the fully automated version of Internal Bundle Cleaning Robot – I 930/5, all function have been programmed into the memory of a small computer. The memory of this Robot, already programmed for standard types of heat exchangers, has the capacity to expand to include many other types, notably shortening the operation time.

TECHNICAL DATA INTERNAL BUNDLE CLEANING ROBOT – I 930/5

Measures
Lenght1060 mm
Width2500 mm
Height2700 mm
Weight3000 Kg
Lance working stroke9300 mm
Cross travel1550 mm
Up stroke1880 mm
Number of lances1/5
Lance diameter10/12 mm
Flow x lance70 lt
Lance speed1/1.5 m/sec
Force of thurst1000 Kg
Water pressure Bartill 1000
Hydraulic Power Unit
Lenght1350 mm
Width900 mm
Height1150 mm
Weight250 Kg
Engine
Modelsilent-pack Hatz Diesel Mod. 2L40C
Number of cylinders2
Cubic capacity1716
Width(without arch.)1000 mm./ 40 Inches
R.P.M.3000
Horse power24.3 kw
Cooling systemair
Hydraulic gear pump15/25
Maximum bundle weight10000 Kg./ 22046 Ibs
Oil Tank140
Oil cooling systemair

External Bundle Cleaning Robot – E 930 XL

The new totally reinforced external bundle cleaning robot mod. E 930 XL has been designed to solve the heat exchangers external cleaning job.
The water jet lances, up to 2800 bars (40,000 psi) of max working pressure, has a vertical working range of 185 cm. and an
horizontal working range of 900 cm. which enables it to move closer to the bundle and to be tilted by 90 degrees.
The bundle can also be rotated from the control hut, inside the cabin, by means of a hydraulic rollers system.

  •  Hydraulic power unit with vibration mounting on the frame;
  •  Oil cut-off valve;
  •  Oil compatible wheels for easy relocation on the job site;
  •  Control hut with adjustable seat, opening window, windshield
    wiper, tools compartment;

TECHNICAL DATA EXTERNAL BUNDLE CLEANING ROBOT E-930XL

MEASURE
Lenght9080 mm
Width920 mm
Weight2000 kg
Cabin hut height1830 mm
Column height (at working)2700 mm
Number of nozzle1/5
Flow x nozzle70 lt
Water pressuretill 2800 Bar/40000 PSI
Jet lance horizontal travel9000 mm
Jet lance vertical travel1850 mm
Jet lance cross travel90 degrees
ENGINE
TypeSilent-pack Hatz Diesel mod.1D81C
Number of cylinders1
Cubic capacity667 cc
R.P.M.3000
Horse power10 KW
Cooling systemair
Oil tank140 lt
Oli cooling systemair

Video

[embedyt] http://www.youtube.com/watch?v=_qBPQRdAlbo[/embedyt]

Pull and Push

Hydraulic tube bundle extractor

Pull and Push

No more Fork Lift or traditional way with small cranes to Pull and Push tubes or small tubes bundles in oil refinery or chemical plants!

The unit is self supportive, due to the use of an air cooled Hatz diesel engine, it needs just a crane to be lifted into position.

The engine, equipped with a spark arrestor in order to be used also in hazardous areas, drives an hydraulic pump and is equipped with an hydraulic winch that can Pull and Push the most obstinate tube and/or tube bundle in one stroke, normally in less than 10 minutes !

All hydraulic functions are remotely controlled, allowing a reduction in personnel and increasing the safety of the operators. When the tube or the tube bundle is completely on the machine, the load is balanced using an hydraulic cylinder. Furthermore, due to the slim and super light construction of the balancing system, accessibility to the tube or the heat exchanger and its surrounding obstacles is increased, and there is no need anymore to disassembly the superstructure while lifting the tube bundle or the tube out from the chassis of the machine.

Max Winch pulling/pushing force up to 15 tons and hydraulic power pack supplied with Hatz diesel engine and spark arrestor.

Pull and Push Technical data

PULL AND PUSH 5 Tons
Lenght6600 mm./ 21,65 feet
Maximum Height1880 mm./ 74 Inches
Width(without arch.)800 mm./ 32 Inches
Weight(unloaded)1600 Kg./ 3500 Inches
Maximum bundle lenght6000 mm/ 20 feet
Maximum bundle diameter1000 mm / 40 Inches
Maximum winch pulling force10000 Kg./ 22046 Ibs
Maximum bundle weight5000 Kg./ 11000 Ibs
Winch pulling speed2500 mm/min. – 8,2 feet/min
Pump working pressure200 Bars / 2900 psi
PULL AND PUSH 10 Tons
Lenght7000 mm./ 23 feet
Maximum Height1880 mm./ 74 Inches
Width(without arch.)1000 mm./ 40 Inches
Weight(unloaded)1800 Kg./ 4000 Inches
Maximum bundle lenght6400 mm/ 21 feet
Maximum bundle diameter1000 mm / 40 Inches
Maximum winch pulling force10000 Kg./ 22046 Ibs
Maximum bundle weight10000 Kg./ 22046 Ibs
Winch pulling speed2500 mm/min. – 8,2 feet/min
Pump working pressure200 Bars / 2900 psi
PULL AND PUSH 15 Tons
Lenght7400 mm./ 25 feet
Maximum Height1880 mm./ 74 Inches
Width(without arch.)1200 mm./ 48 Inches
Weight(unloaded)2000 Kg./ 4400 Inches
Maximum bundle lenght7000 mm/ 23 feet
Maximum bundle diameter1500 mm / 60 Inches
Maximum winch pulling force10000 Kg./ 22046 Ibs
Maximum bundle weight15000 Kg./ 33069 Ibs
Winch pulling speed2500 mm/min. – 8,2 feet/min
Pump working pressure200 Bars / 2900 psi

NEW PULL AND PUSH 20Tons
Lenght7400 mm./ 25 feet
Maximum Height1880 mm./ 74 Inches
Weight without arch2000 Kg./ 4400 Inches
Weight with arch2500 Kg./ 5110 Inches
Maximum bundle lenght7000 mm/ 23 feet
Maximum bundle diameter1600 mm / 63 Inches
Maximum winch pulling force10000 Kg./ 22046 Ibs
Maximum bundle weight20000 Kg./ 44092,452 Ibs
Winch pulling speed2500 mm/min. – 8,2 feet/min
Pump working pressure200 Bars / 2900 psi

Pull and Push ENGINE: silent-pack HATZ model 1D90W

Number of cylinders1
Cubic capacity722 CC
R.P.M.3000
Horse power16 HP
Cooling systemair

Video

New Pull and Push 15 tons by idrojet